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| industrial measurement and control DC1000 series digital controller product manual 51-52-25-113 august 2005 www..net
ii dc1010/1020/1030/1040 product manual 8/05 copyright , notices and trademarks printed in taiwan - ? copyright 2005 by honeywell revison 1 - august 2005 warranty/remedy honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. contact your local sales office for warranty information. if warranted goods are returned to honeywell during the period of coverage, honeywell will repair or replace without charge those items it finds defective. the fo regoing is buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose . specifications may change without not ice. the information we supply is believed to be accurate and reliable as of this prin ting. however, we assume no responsibility for its use. while we provide application assistance persona lly, through our literature and the honeywell web site, it is up to the customer to determine t he suitability of the produc t in the application. industrial measurement and control honeywell korea 191 hangangro 2ga, yongsangu seoul, korea 8/05 dc1010/1020/1030/1040 product manual iii about this document abstract this document provides descriptions and procedures for the installation, configuration, and operation of your DC1000 controller. contacts world wide web the following lists honeywell?s world wide web sites that will be of interest to our customers. honeywell organiza tion www address (url) corporate http://www.honeywell.com industrial measur ement and control http://www.honeywell.com/imc telephone contact us by telephone at the numbers listed below. organization phone number united states and canada honey well 1-800-423-9883 tech. support 1-800-525-7439 service asia pacific asia pacific headquarters (63-2) 633 2830 europe honeywell pace, brussels, belgiu m contact your local sales office latin america honeywell, ft. washington, pa u.s.a. 215-641-3610 introduction iv dc1010/1020/1030/1040 product manual 8/05 symbol definitions the following table lists those symbols used in this document to denote certain conditions. symbol definition this caution symbol on the equipment refe rs the user to the product manual for additional information. this symbol appears nex t to required information in the manual. warning personal injury: risk of electrical shock. this symbol warns the user of a potential shock hazard where hazardous live voltages greater than 30 vrms, 42.4 vpeak, or 60 vdc may be accessible. failure to comply with these instructions could result in death or serious injury. attention, electrostatic discharge (esd) hazards. observe precautions for handling electrostatic sensitive devices protective earth (pe) terminal. provided fo r connection of the protective earth (green or green/yellow) supply system conductor. functional earth terminal. used for non-safe ty purposes such as noise immunity improvement. note: this connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements. earth ground. functional earth connection. note: this connection shall be bonded to protective earth at the source of supply in accordance with national and local electrical code requirements. chassis ground. identifies a c onnection to the chassis or fr ame of the equipment shall be bonded to protective earth at the source of supply in accordance with national and local electrical code requirements. equipment protec ted throughout by double insulation or reinforced insulation introduction 8/05 dc1010/1020/1030/1040 product manual v contents 1 introduct ion ................................................................................................... 1 1.1 overview....................................................................................................................... ..................1 2 installa tion..................................................................................................... 3 2.1 overview....................................................................................................................... ..................3 2.2 condensed specifications ....................................................................................................... ........4 2.3 model number interpretation .................................................................................................... .....6 2.4 mounting....................................................................................................................... ..................8 2.4.1 physical considerations .......................................................................................................8 2.4.2 overall dimensions............................................................................................................. .8 2.4.3 mounting procedure...........................................................................................................10 2.5 wiring ......................................................................................................................... ..................11 2.5.1 electrical considerations ...................................................................................................11 2.6 wiring diagrams................................................................................................................ ...........12 2.6.1 identify your wiring requirements ..................................................................................12 2.6.2 making terminal connections...........................................................................................12 2.6.3 wiring diagrams................................................................................................................ 13 3 operat ion........................................................................................................ 17 3.1 overview....................................................................................................................... ................17 3.2 operator inte rface overview .................................................................................................... ....17 3.2.1 displays, leds, and keys .................................................................................................18 3.3 mode access.................................................................................................................... .............19 3.3.1 how to move from one mode to another............................................................................19 3.4 operation mode ................................................................................................................. ...........20 3.4.1 key functions .................................................................................................................. ..20 3.4.2 operation mode prompts ...................................................................................................20 3.4.3 control types.................................................................................................................. ...21 3.4.4 set point ...................................................................................................................... .......22 3.4.5 alarm functions and associated prompts .........................................................................23 4 configurat ion............................................................................................... 24 4.1 introduction................................................................................................................... ................24 4.2 configuration 1 ................................................................................................................ .............24 4.2.1 configuration 2 ................................................................................................................ ..26 4.3 alarms configuration ....................................................................................................29 4.3.1 alarm function selections.................................................................................................29 4.3.2 deviation alarm overview ................................................................................................30 4.3.3 absolute value alarm overview.......................................................................................32 4.3.4 program alarm.................................................................................................................. .33 introduction vi dc1010/1020/1030/1040 product manual 8/05 4.3.5 system alarm................................................................................................................... ..33 4.4 function lock .................................................................................................................. .............34 4.5 parameter display set (hide or display)......................................................................................35 4.5.1 overview....................................................................................................................... .....35 4.5.2 functions of sets.............................................................................................................. 35 4.6 input codes .................................................................................................................... ...............37 4.6.1 code selection ................................................................................................................. ..37 5 programmer (o ptional ) ............................................................................ 41 5.1 overview....................................................................................................................... ................41 5.1.1 introduction................................................................................................................... .....41 5.2 programmer terminologies ....................................................................................................... ...41 5.3 operating key functions ........................................................................................................ ......41 5.4 program functions .............................................................................................................. ..........41 5.4.1 program running alarm ....................................................................................................41 5.4.2 segment completion alarm...............................................................................................42 5.4.3 end function ................................................................................................................... .42 5.4.4 linking function............................................................................................................... .42 5.4.5 wait function.................................................................................................................. ...42 5.4.6 other functions................................................................................................................ ..43 5.5 program configuration prompts .................................................................................................. .44 5.5.1 overview....................................................................................................................... .....44 5.5.2 configuration .................................................................................................................. ...44 5.5.3 program example...............................................................................................................4 7 6 error co des .................................................................................................. 48 6.1 overview....................................................................................................................... ................48 7 index .................................................................................................................. 49 introduction 8/05 dc1010/1020/1030/1040 product manual vii tables table 2-1 condensed specifica tions _____________________________________________________ 4 table 3-1 displays, leds, and keys ____________________________________________________ 18 table 3-2 mode cha nge instructions ____________________________________________________ 19 table 3-3 operation mode prompts _____________________________________________________ 20 table 4-1 configur ation 1 mode________________________________________________________ 24 table 4-2 configur ation 2 mode________________________________________________________ 26 table 4-3 alarm func tion selections ____________________________________________________ 29 table 4-4 functi ons of sets____________________________________________________________ 35 table 4-5 thermo couple inputs ________________________________________________________ 37 table 4-6 rt d inputs ________________________________________________________________ 38 table 4-7 lin ear inputs _______________________________________________________________ 39 table 5-1 key functions ______________________________________________________________ 41 table 5-2 associated program functions _________________________________________________ 43 table 5-3 program conf iguration prompts ________________________________________________ 44 table 6-1 erro r codes ________________________________________________________________ 48 introduction viii dc1010/1020/1030/1040 product manual 8/05 figures figure 2-1 model dc 1010 dimensions ___________________________________________________ 8 figure 2-2 model dc 1020 dimensions ___________________________________________________ 8 figure 2-3 model dc 1030 dimensions ___________________________________________________ 9 figure 2-4 model dc 1040 dimensions ___________________________________________________ 9 figure 2-5 mounti ng procedure ________________________________________________________ 10 figure 2-6 mode l dc1010 wiring ______________________________________________________ 13 figure 2-7 model dc 1020, dc1025 wiring ______________________________________________ 14 figure 2-8 mode l dc1030 wiring ______________________________________________________ 15 figure 2-9 mode l dc1040 wiring ______________________________________________________ 16 figure 3-1 operat or inte rface __________________________________________________________ 17 figure 3-2 mode access diag ram_______________________________________________________ 19 figure 4-1 devia tion alarms___________________________________________________________ 30 figure 4-2 upper limit deviation alarm (alarm code 01, alarm release in the first alarming situation) ___ 30 figure 4-3 upper limit deviation alarm (alarm code 11, no alarm releas e in the first alarming situation) _30 figure 4-4 lower limit deviation alarm (alarm code 02, alarm release in the first alarming situation) ___ 31 figure 4-5 lower limit deviation alarm (alarm code 12, no alarm releas e in the first alarming situation) _31 figure 4-6 dev. band breakaway alarm (alarm code 03, alarm release in the first alarming situation) ____ 31 figure 4-7 dev. band breakaway alarm (alarm code 13, no alarm releas e in the first alarming situation) __ 31 figure 4-8 deviation band alarm (alarm code 04, alarm release in the first alarming situation) _________ 31 figure 4-9 deviation band alarm (alarm code 14, no alarm releas e in the first alarming situation) _______ 31 figure 4-10 absolute value al arm ______________________________________________________ 32 figure 4-11 absolute upper limit alarm (alarm code 05, alarm release in the first alarming situation) ___ 32 figure 4-12 absolute upper limit alarm (alarm code 15, no alarm releas e in the first alarming situation) _32 figure 4-13 absolute lower limit alarm (alarm code 06, alarm release in the first alarming situation) ___ 32 figure 4-14 absolute lower limit alarm (alarm code 16, no alarm releas e in the first alarming situation) 32 figure 4-15 program run alarm ? code 17 ______________________________________________ 33 figure 4-16 system erro r alarm ? code 08 _______________________________________________ 33 figure 4-17 system erro r alarm ? code 18 _______________________________________________ 33 figure 4-18 disp lay status ____________________________________________________________ 35 figure 5-1 program example __________________________________________________________ 47 introduction 8/05 dc1010/1020/1030/1040 product manual 1 1 introduction 1.1 overview function the DC1000 family of microprocessor-based controllers combine a high degree of functionality and reliability in 4 different formats: 1/16 din, 1/8 din, 3/16 din, and 1/4 din. with a typical accuracy of 0.5% of span, the DC1000 is an ideal controller for regulating temperature and other process variab les in a variety of applications including dryers, semiconductor packaging & testing, plastic processing, packaging machinery, painting & coating, and climatic chambers. easy to configure two different configuration levels provide easy access to parameters. a 4-digit security code prevents unauthorized changes. parameters can also be hidden to the user to prevent unauthorized configuration of the unit. various control algorithms the DC1000 series of controllers provides several different algorithms: ? pid or on/off control ? hear/cool algorithms with 2 different pid sets ? motor position control wit hout slidewire feedback ? single phase control with/without zero crossover control ? three phase control with/without zero crossover control mount anywhere the DC1000 controller family is industrial control equipment that must be panel mounted. the wiring terminals must be enclosed within the panel. the DC1000 is environmentally hardened and, when suitably enclosed, can be mounted virtually anywhere in a plant or factory; on a wall, in a panel, or even on the process machine. it withstands ambient temperature of up to 50c (122f). introduction 2 dc1010/1020/1030/1040 product manual 8/05 ce conformity (europe) this product is in conformity with the protection requirements of the following: european council directive; 73/23/eec - the low voltage directive, and 89/336/eec - the emc directive. conformity of this pr oduct with any other ?ce mark? directive(s) shall not be assumed. enclosure rating : panel-mounted equipment, ip00. this controller must be panel mounted. terminals must be enclosed within panel. front panel ip65 (iec 529) optionally. installation 8/05 dc1010/1020/1030/1040 product manual 3 2 installation 2.1 overview introduction installation of the DC1000 consists of mounting and wiring the controller according to the instructions given in this section. read the pre-installation information, check the model number interpretation (subsection 2.3), and become familiar with your model selections, then proceed with installation. caution installation should be performed only by personnel who are technically competent to do so. local regulations regarding elect rical & safety must be observed. pre-installation information if the controller has not been removed from its shipping carton, inspect the carton for damage then remove the controller. ? inspect the unit for any obvious shipping damage and report any damage due to transit to the carrier. ? make sure a bag containing mounting hardware is included in the carton with the controller. ? check that the model number shown on the inside of the case agrees with what you have ordered. installation 4 dc1010/1020/1030/1040 product manual 8/05 2.2 condensed specifications honeywell recommends that you review and adhere to the operating limits listed in table 2-1 when you install your controller. table 2-1 condensed specifications technical data type of input tc (k, j, r, s, b, e, n, t, w, pl ii, u, l) rtd (pt100 ? , jpt100 ? , jpt50 ? ) linear (4 ? 20ma) input sampling time 500 ms pv input input resolution 14 bit (each) pv/sp indication 4-digit, 7 segment display constant value storage system non-volatile memory (eeprom) indication indication accuracy 0.5%fs proportional band (p) 0~200% (on/off action at p=0) integral time (i) 0~3600 sec (pd action at i=0) derivative time (d) 0~900 sec (pi action at d=0) control mode cycle time 0~150 sec (4~20ma ? 0, ssr ? 1, relay ? 10) relay output contact, spst(dc 1010)/spdt(1020,1030,1040), 3a/240vac voltage output volt age pulse, 20vdc/20ma linear output 4~20ma, 0~5v, 0~10v, 1~5v, 2~10v motor control output three position step control (time proportional motor control) output others 1 ? ssr, 3 ? ssr, 1 ? scr, 3 ? scr channel 3 channels (optional) mode 17 alarm mode available alarm timer flicker alarm, continued alarm, on delay timer alarm output signal sp, pv aux. output type of output 4~20ma, 0~20m a, 0~5v, 0~10v, 1~5v, 2~10v type of input 4~20ma, 0~20ma, 0~5v, 0~10v, 1~5v, 2~10v 2 nd input (rsp) sampling time 500 ms pattern/segment 2 pattern/ 8 segment (each) program availability pattern link & repeat, program/segment end alarm communication type of communication rs-232, rs-485 rated power supply voltage & frequency ac 100-240v, 50/60hz or dc15-50v, 4va power consumption max. 8va storage temperature -25 c~65 c ambient temperature 0 c~50 c general specifications ambient humidity 50~85% rh (no condensation) installation 8/05 dc1010/1020/1030/1040 product manual 5 input actuations k 0.0~200.0, 400.0, 600, 800, 1000, 1200 c j 0.0~200.0, 400.0, 600, 800, 1000, 1200 c r 0.0~1600, 1769 c s 0.0~1600, 1769 c b 0.0~1820 c e 0.0~800, 1000 c n 0.0~1200,1300 c t 0.0~400.0, 200.0 c, 0.0~350.0 c w 0.0~2000, 2320 c pl ii 0.0~1300, 1390 c u -199.9~600.0, 200.0 c, 0.0~400.0 c tc l 0.0~400.0, 800.0 c pt100 -199.9~600.0, 400.0, 200.0 c, 0.0~200.0, 400.0, 600.0 c jpt100 -199.9~600.0, 400.0, 200.0 c, 0.0~200.0, 400.0, 600.0 c rtd jpt50 -199.9~600.0, 400.0, 200.0 c, 0.0~200.0, 400.0, 600.0 c linear an4 an5 0~50mv 10~50mv 0~20ma, 0~1v, 0~5v, 0~10v 4~20ma, 1~5v, 2~10v installation 6 dc1010/1020/1030/1040 product manual 8/05 2.3 model number interpretation introduction write your controller?s model number in the spaces provided below and circle the corresponding items in each table. this information will also be useful when you wire your controller. instructions select the desired key number. the arrow to the right marks the selections available. make one selection each from tables i through iii using the column below the proper arrow. a dot ( ) denotes unrestricted availability. a letter denotes restricted availability. key numbers dc10_ _ _ _ - _ _ _ - _ _ _ - _ key number description selection size 48 x 48 mm (din) 1/16) dc1010_ _ 48 x 96 mm (din 1/8) dc1020_ _ 72 x 72 mm dc1030_ _ 96 x 96 (din 1/4) dc1040_ _ power 90-240 vac power dc10_0_ _ 15-50 vdc power dc10_1_ _ bbbb 90-240 vac power / ip 65 dc10_2_ _ 15-50 vac power / ip65 dc10_3_ _ bbbb 90-240 vac power / ul agency approval dc10_4_ _ 15-50 vdc power / ul agency approval dc10_5_ _ bbbb program none dc10_ _c_ program (2 patterns, 8 segments per 1 pattern) dc10_ _p_ input rtd dc10_ _ _r tc dc10_ _ _t linear dc10_ _ _l table i control output 1 none 0 _ _ relay, contact, spdt, 3a / 240 vac 1 _ _ volt, voltage pulse, 20vdc / 20 ma 2 _ _ ma current, 4-20ma 3 _ _ open loop circuit servo motor control 7 _ _ cdc 0-5 v a _ _ 0-10 v b _ _ 1-5 v c _ _ 2-10 v d _ _ control output 2 none _ 0 _ (heat/cool) relay, contact, spdt, 3a / 240vac _ 1 _ volt, voltage pulse, 20vdc / 20ma _ 2 _ ma current, 4-20ma _ 3 _ 0-5v _ a _ 0-10v _ b _ 1-5v _ c _ 2-10v _ d _ alarm event 1 alarm relay _ _ 1 ei 2 alarm relays _ _ 2 fgj 3 alarm relays _ _ 3 hk availability i ii ii i installation 8/05 dc1010/1020/1030/1040 product manual 7 availability dc10_ _ _ _ 10 20 30 40 table ii transmitter none 0 _ _ 4-20 ma 1 _ _ 0-20 ma 2 _ _ 0-5 v a _ _ 0-10 v b _ _ 1-5 v c _ _ 2-10 v d _ _ remote sp none _ 0 _ 4-20 ma _ 1 _ lll 0-20 ma _ 2 _ lll 0-5 v _ a _ lll 0-10 v _ b _ lll 1-5 v _ c _ lll 2-10 v _ d _ lll communication none _ _ 0 rs-232 _ _ 1 mn rs-485 _ _ 2 mn table iii manual english e chinese c french f korean k restrictions / notes restriction available only with not available with letter table selection table selection b x _ _ c _ 0 1, _ 0 2 d dc10 _ _ _ _ - _ 0 1 - _ 0 _ - _ e dc10_ _ _ _ - _ x _ - 0 _ 2 - _ f dc10_ _ _ _ - _ x _ - x _ 0 - _ g dc10_ _ _ _ - _ x _ - x _ _ - _ x _ x h dc10_ _ _ _ - _ 0 _ - 0 _ 0 - _ i dc10_ _ _ _ - _ x _ - _ x _ - _ j dc10_ _ _ _ - _ 0 _ - _ 0 _ - _ k dc10_ _ _ _ - _ 0 _ - _ _ 0 - _ l dc10_ _ _ p m x _ _ n _ x _ * x : option selected 0 : option not selected i & ii i & ii i & ii ii selection i i & ii ii i & ii i & ii ii ii i & ii i & ii installation 8 dc1010/1020/1030/1040 product manual 8/05 2.4 mounting 2.4.1 physical considerations the controller can be mounted on either a vertical or tilted panel using the mounting bracket supplied. adequate access space must be available at the back of the panel for installation and servicing activities. ? overall dimensions and panel cutout requirements for mounting the controller are shown in figure 2-1 through.figure 2-4 2.4.2 overall dimensions figure 2-1 model dc1010 dimensions figure 2-2 model dc1020 dimensions installation 8/05 dc1010/1020/1030/1040 product manual 9 figure 2-3 model dc1030 dimensions figure 2-4 model dc1040 dimensions installation 10 dc1010/1020/1030/1040 product manual 8/05 2.4.3 mounting procedure before mounting the controller, refer to the nameplate on the outside of the case and make a note of the model number. it will help later when selecting the proper wiring configuration. side view c d e 1. put the mounting bracket in the rail on the top & bottom of the case. 2. bend the grip of the bracket & slide the bracket along the rail until the case is secured against the panel. 3. put the grip of the bracket on the groove to fasten the case to the panel. figure 2-5 mounting procedure installation 8/05 dc1010/1020/1030/1040 product manual 11 2.5 wiring 2.5.1 electrical considerations precautions the controller is considered ?rack and panel mounted equipment? per en61010-1, safety requirements for electrical equipment for m easurement, control, and laboratory use, part 1: general requirements. conformity with 72/23/eec, the low voltage directive requires the user to provide adequate protection against a shock hazard, the user shall install this controller in an enclosure that prevents the operator access to the rear terminals. mains power supply this controller is suitable for connection to 100-240 vac, 50/60 hz or 15-50 vdc, power supply mains. it is the user?s responsibility to provide a switch and non-time delay (north america), quick-acting, high breaking capacity , type f(europe), 1/2a, 250v fuse(s) or circuit breaker for 100-240vac operation as part of the installation. the switch or circuit- breaker should be located close to the contro ller, within easy reach of the operator. the switch or circuit-breaker should be marked as the disconnecting device for the controller. when applying power to multiple instruments, make sure that sufficient current is supplied. otherwise, the instruments may not start up normally due to the voltage drop caused by the in-rush current. applying 100-240vac to a controller rated for 15-50vdc will severely damage the controller and is a fire and smoke hazard installation 12 dc1010/1020/1030/1040 product manual 8/05 2.6 wiring diagrams 2.6.1 identify your wiring requirements to determine the appropriate diagrams for wiring your controller, refer to the model number interpretation in this section. the model number of the controller is on the outside of the case. shielded twisted pair cable are required for all analog i/o, process variable, rtd, thermocouple, dc millivolt, low level signal, ma, digital output, and computer interface circuits. 2.6.2 making terminal connections (1) connection of power supply input terminal ? type: round ? cable square: 1.25 mm(0.049 in) ? diameter: 3.0 ~ 3.7 mm(0.118~ 0.145 in) 1.25 5 r1.5 terminal with tube(r, 1.25 * m3) ? tighten the terminal screws using a torque between 0.8 n_ m or less. installation 8/05 dc1010/1020/1030/1040 product manual 13 2.6.3 wiring diagrams noise filter power ac 100 ~ 240v ( 50 / 60hz ) pv rel ay out2 dc 15 ~ 50v (option) vol t li near 2 3 out1 4 5 2 3 o u t1=7 com close open 11 12 g1 k1 13 14 a, b, c, d 23 1 o ut1=5 output 7 8 9 10 7 8 9 10 7 8 9 10 a b b l i near r td t c alarm 2 3 al2 al1 11 12 13 rd sd sg 11 12 13 d- d+ comm rs232 comm rs485 1 11 6 2 12 7 3 13 8 4 14 9 5 10 a ux. out 11 12 trs comm. 4 5 a, b, c, d 23 1 11 12 al1 13 14 g2 k2 rel ay vol t li near l n figure 2-6 model dc1010 wiring installation 14 dc1010/1020/1030/1040 product manual 8/05 out2 9 10 8 6 7 out1 9 10 6 7 8 out1=7 com close open a,b,c,d 23 1 a,b,c,d 23 1 17 18 19 20 17 18 19 20 17 18 19 20 a b b l i near r td t c 4 5 3 12 13 11 7 6 no nc com nc no com nc no com al1 al2 al3 15 16 14 15 16 14 rd sd sg 15 16 14 d- d+ comm rs232 comm rs485 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 12 13 trs 11 noise filter power ac 100 ~ 240v ( 50 / 60hz ) dc 15 ~ 50v (option) pv output a larm aux. out comm. rel ay vol t li near rel ay vol t li near input2 n l figure 2-7 model dc1020, dc1025 wiring installation 8/05 dc1010/1020/1030/1040 product manual 15 out2 6 7 5 3 4 out1 6 7 3 4 5 out1=7 com close open 15 17 g1 g2 19 20 pro t a, b,c, d 23 1 a, b,c, d 23 1 o ut1=5 18 20 15 16 17 21 g1 k1 pro t g2 k2 o ut1=8 11 12 13 14 11 12 14 13 11 12 14 13 a b b l i near r td t c 9 10 8 4 3 no nc com nc no com al2 al1 10 9 rem ot e sp 16 17 15 rd sd sg 16 17 15 d- d+ comm rs232 comm rs485 1 15 8 2 16 9 3 17 10 4 18 11 5 19 12 6 20 13 7 21 14 19 18 trs noise filter power ac 100 ~ 240v ( 50 / 60hz ) dc 15 ~ 50v (option) input2 pv output a larm a ux. out comm. rel ay vol t li near rel ay vol t li near n l figure 2-8 model dc1030 wiring installation 16 dc1010/1020/1030/1040 product manual 8/05 out2 9 10 8 6 7 out1 9 10 6 7 8 out1=7 com close open 31 33 g1 g2 39 40 prot 37 39 31 32 35 40 rg 1 rg 2 prot tg1 tg2 a,b,c,d 2 3 1 out1=6 a,b,c,d 2 3 1 out1=5 34 35 31 32 33 36 g1 k1 prot g2 k2 out1=8 34 39 31 32 33 40 g1 k1 prot g2 k2 out1=9 35 36 g3 k3 17 18 19 20 17 18 19 20 17 18 19 20 a b b l inear r td t c 4 5 3 12 13 11 7 6 no nc com nc no com nc no com a l1 a l2 a l3 15 16 14 remote sp 15 16 14 rd sd sg 15 16 14 d- d+ comm rs232 comm rs485 32 33 31 rd sd sg 32 33 31 d- d+ comm rs232 comm rs485 1 31 11 2 32 12 3 33 13 4 34 14 5 35 15 6 36 16 7 37 17 8 38 18 9 39 19 10 40 20 40 39 trs noise filte r powe r a c 100 ~ 240 v (50 / 60hz) dc 15 ~ 50 v (option) relay volt linear relay volt linear input2 p v inpu t outpu t a larm a ux. ou t comm. comm. n l figure 2-9 model dc1040 wiring operation 8/05 dc1010/1020/1030/1040 product manual 17 3 operation 3.1 overview this section gives you all the information necessary to help you monitor and operate your controller including an operator interface overvie w, an explanation of the displays, keys, and leds, and mode access, and operation modes. 3.2 operator interface overview figure 3-1 is a view of the operator interface. see table 3-1 for a description of displays, leds, and keys. also, see section 4.5 to allow parameters to be hidden or diplayed. 20 0% 40 60 80 100% upper display lower display set key a /m key shift key up key down key leds bar graph figure 3-1 operator interface operation 18 dc1010/1020/1030/1040 product manual 8/05 3.2.1 displays, leds, and keys table 3-1 displays, leds, and keys displays upper display 4 digits dedicated to display the pv. in configuration mode, this display indicates the name of a parameter. lower display 4 digits dedicated to display the sp. in configuration mode, this display indicates the value of a parameter or the status of the parameter selected bargraph a 10 green leds? bargraph indicates the value of the output in percentage leds indications out 1 status of ?output 1? out 2 status of ?output 2? at when the led is on, it indicates t hat the controller is doing automatic tuning. al 1 status of ?alarm 1? al 2 status of ?alarm 2? al 3 status of ?alarm 3? man when the led is on, it indicates that the controller is in manual mode. pro when a program is running, the led flickers when a program is suspended, the led is on when no program is running, the led is off keys function set set key allows moving from one param eter to another or saving a new value of a parameter or the status of a parameter changed. a/m a/m key allows switching from automatic mode to manual mode or from manual mode to automatic mode. shift shift key allows shifting the digits to modify parameters. up up key allows increasing the value of a digit selected or changing the status of a parameter. down down key allows decreasing the value of a digit selected or changing the status of a parameter. operation 8/05 dc1010/1020/1030/1040 product manual 19 3.3 mode access operation configuration 1 configuration 2 program set up (1) (3) (2) (2) (3) operation configuration 1 configuration 2 program set up (1) (3) (2) (2) (3) figure 3-2 mode access diagram 3.3.1 how to move from one mode to another refer to figure 3-2 and table 3-2 for instructions. table 3-2 mode change instructions step action (1) press ?set? key for 5 seconds, it grants access to ?configuration 1? mode or return to ?operation? mode from ?configuration 1? mode. (2) press ?shift? key for 5 seconds while pressing ?set? key first, it grants access to ?configuration 2? mode or return to ?operation? mode. (3) all parameters related to program configuration will be displayed next to parameters in ?operation? mode. (* these parameters will be shown in program model only) attention do not access ?set up? mode without technical assistance. operation 20 dc1010/1020/1030/1040 product manual 8/05 3.4 operation mode 3.4.1 key functions 3.4.1.1 changing parameter value press the shift key to change the parameters. if the shift key is pressed, the first digit begins blinking. press the up key or down key to increase or decrease the value of this digit, and then press the shift key again to go to the next digit. as all the digits are written, press set key to enter the value. 3.4.1.2 changing modes set key also has the function of changing modes . if the set key is pressed, the display shows the next mode . if any key were not pressed for 1 minute, the display will return to operation mode. press the a/m key twice to go to operation mode , no matter what mode it?s in. if outl is set to "0", it means the controller has no output. 3.4.2 operation mode prompts table 3-3 operation mode prompts displays parameter description set set pv display sp display to change the setpoint value, see changing parameter values (paragraph 3.4.1.1). press the ?set? key to save the value. set set output limit * percentage (%) for limiting the maximum value of control output range: 0 to 100% set set auto tuning status default ?no? ??yes? = auto tune starts set set alarm 1 value of alarm setpoint depending on the alarm function selected, enter deviation value or absolute value. see section 4.3.1 alarm function selections set set alarm 2 ** value of alarm setpoint same as alarm 1 alarm 3 ** value of alarm setpoint same as alarm 1 note: for programmer models, the prompts to configure the programs will appear after the operation mode prompts. see section 5 *the ?outl? is not shown in default mode **al2? & ?al3? are shown only in models with the relevant options. operation 8/05 dc1010/1020/1030/1040 product manual 21 3.4.3 control types 3.4.3.1 manual operation in the manual mode, the operator directly controls the controller output level. press the ?a/m?key until you see ?outl? in the upper display and a fixed control output value in the lower display. set set to change the value of the output (%), refer to paragraph 3.4.1.1 changing parameter value. press the ?set? key to save the value. 3.4.3.2 on/off control on/off is the simplest control type. the output can be either on (100 %) or off (0 %). the process variable (pv) is compared with the setpoint (sp) to determine the sign of the error (error = pv?sp). the on/off algorithm operates on the sign of the error signal. the output type must be the relay output (dc10x0xx-1xx-xxx-x). see ?configuration 1? mode (table 4-1). change ?p? value to 0. until pv reaches sp, the control output is just on (100%), and then the control output becomes off (0%). * to prevent the control ouput from flickeri ng too frequently, set the hysteresis ?hys1? in ?operation? mode (table 3-3). 3.4.3.3 pid control pid control is the default control type of this controller. pid is normally used for three-mode control. this means that the output can be adjusted somewhere between 100 % and 0 %. it applies all three control actions?proportional (p), integral (i), and derivative (d)?to the error signal. see ?configuration 1? mode (table 4-1). set the pid values ?p?, ?i?, ?d?, ?db?, and ?cyc?. auto tuning see ?operation? mode (table 3-3). set ?at? prompt to ?yes?. the auto tuning process will start. after the auto tuning is completed, the controller gets optimum pid values for the control system and starts the operation automatically. auto tuning allows the controller to automatically adjust the pid parameters, and is suitable for use when temperature control is not accurate enough. see ?configuration 1? mode (table 4-1). prom pt atvl = auto tuning offset. it will be deducted from the set value [sv] (it can prevent overshoot during auto tuning) sv-atvl=auto-tuning value, atvl=auto tuning offset operation 22 dc1010/1020/1030/1040 product manual 8/05 example : sv=200oc, atvl=5, auto tuning point is at 195oc during auto tuning the pv value will oscillate around 195oc. hence the pv will not go over 200oc. note: in programmable model, atvl means auto-tuning point auto tuning failure possible cause 1: atvl is too big. (if not sure, set atvl = 0) possible cause 2: system time is too long. (set pid parameter manually) fuzzy fuzzy overshoot suppression: the fuzzy logi c observes the speed and direction of the pv signal as it approaches the setpoint and temporarily modifies the internal controller response action as necessary to avoid an overshoot. there is no change to the pid algorithm, and the fuzzy logic does not alter the pid tuning parameters. see ?configuration 2? mode (table 4- 2). press the ?a/m?key until you see: set set select the ?fuzzy? code in the lower display. 3.4.4 set point when power is applied, the default display is pv (upper display) and setpoint (lower display). see ?operation? mode (table 3-3). to change the setpoint value, see changing parameter values (paragraph 3.4.1.1). press the ?set? key to save the value. operation 8/05 dc1010/1020/1030/1040 product manual 23 3.4.5 alarm functions and associated prompts make sure each alarm is set properly. ? see ?configuration 2? mode (table 4-2). set the required alarm code in prompts ?ald1?, ?ald2?, and ?ald3?. alarm code: 00 to 19 (table 4-3 alarm function selections) ? see ?configuration 2? mode (table 4- 2). define the alarm timing required for prompts ?alt1?, ?alt2?, and ?alt3?. range: 0-99 min, 59 seconds 0= flickering alarm, 99:59= continual alarm other = time delay for alarm ? see ?operation? mode (table 3-3). enter the deviation value or absolute value for prompts ?al1?, ?al2?, and ?al3? depending on the alarm code selected above. ? see ?configuration 2? mode (table 4-2). set the hysteresis of alarms in prompt ?hysa?. configuration 24 dc1010/1020/1030/1040 product manual 8/05 4 configuration 4.1 introduction configuration is a dedicated operation where you use straightforward keystroke sequences to select and establish (configure) pertinent control data best suited for your application. to assist you in the configurati on process, there are prompts that appear in the upper and lower displays. refer to figure 3-1 4.2 configuration 1 to access ?configuration 1? mode, press the ?set? key for 5 seconds while in ?operation? mode (section 3.4) table 4-1 configuration 1 mode displays default value shown parameter description . set set set set . . set set set set main control (out 1) p value (proportional band) proportional - regulates the controller?s output in proportion to the error signal (the difference between process variable and setpoint).range: 0 ? 200% [for on/off control, set p1 = 0. the only other prompt required for setting is hys 1] set set main control (out 1) i value (integral value) integral - regulates the controller? s output to the size of the error and the time the error has existed. (the amount of corrective action depends on the value of proportional gain.) range: 0 ? 3200 seconds integral off, i = 0 set set main control (out 1) d value (derivative time) derivative ? regulates the controller?s output in proportion to the rate of change of the error. (the amount of corrective action depends on the value of proportional gain.) range: 0 ? 900 seconds derivative off, d = 0 set set main control dead-band time * do not change the value set set main control (out 1) auto tuning offset for programmer models- atvl means auto tuning point. range: 0 ? upper limit value (uspl) prevents overshoot during autotuning configuration 8/05 dc1010/1020/1030/1040 product manual 25 displays default value shown parameter description set set main control (out 1) cycle of control output output type (ssr 1, 4-20ma 0, relay 10) range: 0 to 150 seconds set set main control (out 1) actuation of hysteresis for on/off control (p1=0) (range 0-1000) on: pv<= (sp ? hys1) off: pv> (sp + hys1) set set sub control (out 2) * p value (proportional band) same as p1 configuration set set sub control (out 2) * i value (integral value) same as i1 configuration set set set sub control (out 2) * d value (derivative time) same as d1 configuration set set set sub control (out 2) * cycle of control output same as cyt1 configuration set set set sub control (out 2) * actuation of hysteresis same as hys1 configuration set set main control (out 1) gap control output is turned off before reaching setpoint turning point = sp ? gap 1; off = (out 1 = heat) set set sub control (out 2) * gap control output is turned off before reaching setpoint turning point = sp + gap 2; on = (out 2 = cool) set set function lock refer to section 4.4 for mode access designations. * will only appear in models with ?out2? option. configuration 26 dc1010/1020/1030/1040 product manual 8/05 4.2.1 configuration 2 to access ?configuration 2? mode, press the ? shift ? key for 5 seconds while pressing ?set? key first when in ?operati on? or ?configuration 1? mode. table 4-2 configuration 2 mode displays default value shown except for examples parameter description set i set i input 1 (inp1) selection (code) defines the input type and input range * refer to table 4-5, table 4-6, and table 4-7 for input codes example set set input 1 (inp1) lower limit of linear input used during calibration of linear input * do not change this value without technical assistance example set set input 1 (inp1) upper limit of linear input used during calibration of linear input * do not change this value without technical assistance set set decimal point used to set the position of the decimal point. available for linear input only set set lower setpoint limit for example: linear input = 4-20ma, when 4ma(0%), set the value for the lower limit set set set set upper setpoint limit for example: linear input = 4-20ma, when 20ma(100%), set the value for the upper limit set set input 2 (inp2) lower limit of linear input used during calibration of linear input * do not change this value without technical assistance set set input 2 (inp2) upper limit of linear input used during calibration of linear input * do not change this value without technical assistance set set alarm code for alarm 1 * refer to table 4-3 for alarm codes. set set time set for alarm 1 * range: 0-99 min, 59 seconds 0= flickering alarm, 99:59= continual alarm other = time delay for alarm set set alarm code for alarm 2 * refer to table 4-3 for alarm codes. configuration 8/05 dc1010/1020/1030/1040 product manual 27 displays default value shown except for examples parameter description set set time set for alarm 2 * range: 0-99 min, 59 seconds 0= flickering alarm, 99:59= continual alarm other = time delay for alarm set set alarm code for alarm 3 * refer to table 4-3 for alarm codes. set set time set for alarm 3 * range: 0-99 min, 59 seconds 0= flickering alarm, 99:59= continual alarm other = time delay for alarm set set hysteresis for alarms sets the hysteresis for alarm actuation (range=0 to 1000) on: pv<=(sphys1) off: pv>(sp+hys1) example set set main control (out1) **0 lower limit of linear output used to adjust the linear control output during calibration * do not change the value without technical assistance example set set main control (out1) ** upper limit of linear output used to adjust the linear control output during calibration * do not change the value without technical assistance example set set sub control (out2) ** lower limit of linear output used to adjust the linear control output during calibration * do not change the value without technical assistance example set set sub control (out2) ** upper limit of linear output used to adjust the linear control output during calibration * do not change the value without technical assistance example set set auxiliary output lower limit of aux. output used to adjust the linear control output during calibration * do not change the value without technical assistance example set set auxiliary output upper limit of aux. output used to adjust the linear control output during calibration * do not change the value without technical assistance set set motor time three position step control - this is the time it takes the motor to travel from 0 to 100% (fully closed to fully open). this time can usually be found on the nameplate of the motor. range: 5 ? 200 seconds configuration 28 dc1010/1020/1030/1040 product manual 8/05 displays default value shown except for examples parameter description set set wait function to set ?wait? for program operation set set extra set do not change the value of this parameter set set id number communication id number set set baud rate do not change the value of this parameter set set sp compensation range: -1000 to 1000 set set pv compensation range: lspl ? uspl used to bias process variable set set unit of pv and sp selection: c, f, and a (linear) set set soft filter adjusts the pv response time (range: 0.05 to 1.00) (larger value = faster response) set set * do not change this value set set operation mode (control action) heating or cooling set set control process pid or fuzzy set set frequency 50 or 60 hz caution : make sure the proper frequency is selected. ** these two parameters are only for adjusting the linear signal of the control output, not for the limitation of the control output or any other purpose. do not change these values without technical assistance. configuration 8/05 dc1010/1020/1030/1040 product manual 29 4.3 alarms configuration 4.3.1 alarm function selections these alarm function selections are entered in ?configuration 2?. see section 4.2.1. table 4-3 alarm function selections code description hold-on refer to 00 / 10 none 01 deviation high alarm yes figure 4-2 11 deviation high alarm no figure 4-3 02 deviation low alarm yes figure 4-4 12 deviation low alarm no figure 4-5 03 deviation high / low alarm yes figure 4-6 13 deviation high / low alarm no figure 4-7 04 / 14 band alarm no figure 4-8 figure 4-9 05 absolute value high alarm yes figure 4-11 15 absolute value high alarm no figure 4-12 06 absolute value low alarm yes figure 4-13 16 absolute value low alarm no figure 4-14 07 segment end alarm (use for program model only) - paragraph 4.3.4.1 17 program run alarm (use for program model only) - figure 4-15 08 system error alarm (on) - figure 4-16 18 system error alarm (off) - figure 4-17 19 soak timer - paragraph 4.3.5.3 ?hold-on?(blocking) means that the alarm does not work at the first time. the alarm signal is suppressed until the parameter gets to the non-alarm limit or band. configuration 30 dc1010/1020/1030/1040 product manual 8/05 4.3.2 deviation alarm overview the alarm sp (set point) is to be changed as the sp moves. in this case, the alarm sp preserves a certain deviation value with the sp. when an alarm is set, a certain deviation value with the preset sp should be defined. sp1 deviation (lower limit) a larm sp sp1 sp2 a larm sp moves along sp change sp change sp1 deviation ( u pp er limit ) a larm sp sp1 sp2 a larm sp moves along sp change sp change figure 4-1 deviation alarms 4.3.2.1 types of deviation alarms : set point : alarm set point : set point : alarm set point figure 4-2 upper limit deviation alarm [hold on = yes] (alarm code 01, alarm release in the first alarming situation) figure 4-3 upper limit deviation alarm (alarm code 11, no alarm release in the first alarming situation) configuration 8/05 dc1010/1020/1030/1040 product manual 31 figure 4-4 lower limit deviation alarm (alarm code 02, alarm release in the first alarming situation) figure 4-5 lower limit deviation alarm (alarm code 12, no alarm release in the first alarming situation) figure 4-6 dev. band breakaway alarm [hold on = yes] (alarm code 03, alarm release in the first alarming situation) figure 4-7 dev. band breakaway alarm (alarm code 13, no alarm release in the first alarming situation) figure 4-8 deviation band alarm [hold on = yes] (alarm code 04, alarm release in the first alarming situation) figure 4-9 deviation band alarm (alarm code 14, no alarm release in the first alarming situation) configuration 32 dc1010/1020/1030/1040 product manual 8/05 4.3.3 absolute value alarm overview the alarm sp (set point) is to be fixed even though the sp moves. when an alarm is set, the absolute value of the alarm sp should be defined. sp1 sp2 sp3 alarm set point (fixed) figure 4-10 absolute value alarm 4.3.3.1 types of absolute value alarms figure 4-11 absolute upper limit alarm [hold on = yes] (alarm code 05, alarm release in the first alarming situation) figure 4-12 absolute upper limit alarm (alarm code 15, no alarm release in the first alarming situation) figure 4-13 absolute lower limit alarm (alarm code 06, alarm release in the first alarming situation) figure 4-14 absolute lower limit alarm (alarm code 16, no alarm release in the first alarming situation) configuration 8/05 dc1010/1020/1030/1040 product manual 33 4.3.4 program alarm 4.3.4.1 segment end alarm (alarm code 07) once the selected segment is completed, the alarm becomes activated - ald1 ? ald3 set the alarm code 07 - al1 ? al3 enter segment no.for alarms - alt1 ? alt3 define the alarm timing (0= flickering, 99.59 = continuous, others = time delay*) * if ald1-ald3 is "07" (in other words, the alarm is set as "segment end alarm"), the alt means how long the alarm is enabled (activated immediat ely and last during specified time). * in case ald1 - ald3 is not "07" (in other words, the alarm is not set as "segment end alarm"), the alt means "time delay". 4.3.4.2 program run alarm (alarm code 17) while a program runs, the alarm becomes actuated figure 4-15 program run alarm ? code 17 4.3.5 system alarm 4.3.5.1 system error alarm (alarm code 08) figure 4-16 system error alarm ? code 08 4.3.5.2 system error alarm (alarm code 18) figure 4-17 system error alarm ? code 18 4.3.5.3 timer alarm (alarm code 19) once the pv reaches the sp, the alarm becomes actuated after a certain time delay. (range: 00 hour 00 min ? 99 hour 59 min) configuration 34 dc1010/1020/1030/1040 product manual 8/05 4.4 function lock according to the status of the parameter ?lck? in ?configuration 1? mode, ?access to modes? and ?change of values? can be prohibited. lck=0000 mode access-access to ?ope ration?, configuration1 & 2? modes allowed (* default) lck=0100 mode access-access to ?ope ration? & ?configuration 1? mode allowed value change-every value change in each mode allowed lck=0110 mode access-access to ?ope ration? & ?configuration 1? mode allowed value change -value changes only in ?operation? mode allowed lck=0001 mode access-access to ?operation? mode allowed value change-value change of sp (set point) allowed only lck=1111 mode access-access to ?set up? mode allowed lck=0101 all access & value changes prohibited except the change of ?lck? status caution configuration should be performed only by personnel who are technically competent to do so. local regulations regarding electrical & safety must be observed. configuration 8/05 dc1010/1020/1030/1040 product manual 35 4.5 parameter display set (hide or display) 4.5.1 overview you can choose to hide or display some parameters by selecting the set mode of each. see figure 4-18 display status for an inte rpretation of the status of the sets. refer to table 4-4 for functions of the sets. set 1 0 1 0 1 status of set # . 1 status of set # . 2 status of set # . 3 status of set # . 4 set n0. press set key to change set 0 ~ 9 0=hide 1=display # = set number example: set 1 - 0 1 0 1 = outl (displayed), at (hidden), al1 (displayed), al2 (hidden) set 1 0 1 0 1 status of set # . 1 status of set # . 2 status of set # . 3 status of set # . 4 set n0. press set key to change set 0 ~ 9 0=hide 1=display # = set number example: set 1 - 0 1 0 1 = outl (displayed), at (hidden), al1 (displayed), al2 (hidden) figure 4-18 display status 4.5.2 functions of sets table 4-4 functions of sets set number function set number function 1.1 outl 5.1 clo2, cho2 1.2 at 5.2 clo3, cho3 1.3 al1 5.3 rucy,wait, seta 1.4 al2 5.4 idno, baud 2.1 al3 6.1 svos (sp comp = 0 or 1) 2.2 anl1, anh1, dp 6.2 pvos (pv comp = 0 or 1) 2.3 lspl, uspl 6.3 unit 2.4 anl2, anh2 6.4 soft 3.1 ald1 7.1 casc 3.2 alt1 7.2 oud 3.3 ald2 7.3 opad 3.4 aly2 7.4 hz 4.1 ald3 4.2 alt3 4.3 hysa 4.4 clo1, cho1 configuration 36 dc1010/1020/1030/1040 product manual 8/05 set number function remarks 0 = not repeat 8.1 1 = program repeat 0 = no power failure option 8.2 1 = with power failure option 0 = program starts at 0 8.3 (note 1) 1 = program starts from pv programmer model only see section 5. 8.4 do not use set 8.4. see caution below 9.2 0 = displays the working sp 1 = displays the target sp varying value per time is displayed for programmer models: 1 = the time unit is changed from hh:mm to mm:sec 9.3 trs sv 9.4 trs pv auxiliary output use 0 = no remote sv option 0.3 1 = remote sv option note 1: when set 8.3=1, the programmer controller will initiate the sv value to the current pv value. it will be more energy efficient, and also decreases the time needed to achieve the desired sv value. the remaining time left to reach the sv value will be shown in the parameter ?timr?. hence the time of countdown is related to the pv value, not related to segment setting. caution do not operate set 8.4. ? do not set set 8.4 to 1 the pv led will not display any values and the process will be confused. in this case, press the shift key and change the setting to ?xxx0?. caution do not operate set 8.4. ? do not set set 8.4 to 1 the pv led will not display any values and the process will be confused. in this case, press the shift key and change the setting to ?xxx0?. configuration 8/05 dc1010/1020/1030/1040 product manual 37 4.6 input codes 4.6.1 code selection it requires that the input code in ?configura tion 2? mode be selected properly before the operation starts. see section 4.2.1 [param eters input 1 (inp1) and input 2 (inp2)] table 4-5 thermocouple inputs type code range 0.0~200.0 c 0.0~392.0 f 0.0~400.0 c 0.0~752.0 f 0~600 c 0~1112 f 0~800 c 0~1472 f 0~1000 c 0~1832 f k 0~1200 c 0~2192 f 0.0~200.0 c 0.0~392.0 f 0.0~400.0 c 0.0~752.0 f 0~600 c 0~1112 f 0~800 c 0~1472 f 0~1000 c 0~1832 f j 0~1200 c 0~2192 f 0~1600 c 0~2912 f r 0~1796 c 0~3216 f 0~1600 c 0~2912 f s 0~1796 c 0~3216 f b 0~1820 c 0~3308 f 0~800 c 0~1472 f e 0~1000 c 0~1832 f 0~1200 c 0~2192 f n 0~1300 c 0~2372 f 0.0~400.0 c 0.0~752.0 f 0.0~200.0 c 0.0~392.0 f t 0.0~350.0 c 0.0~662.0 f 0~2000 c 0~3632 f w 0~2320 c 0~2372 f 0~1300 c 0~2372 f plii 0~1390 c 0~2534 f u -199.9~600.0 c -199.9~999.9 f configuration 38 dc1010/1020/1030/1040 product manual 8/05 type code range -199.9~200.0 c -199.9~392.0 f 0.0~400.0 c 0.0~752.0 f 0~400 c 0~752 f l 0~800 c 0~1472 f table 4-6 rtd inputs type code range -199.9~600.0 c -199.9~999.9 f -199.9~400.0 c -199.9~752.0 f -199.9~200.0 c -199.9~392.0 f 0~200 c 0~392 f 0~400 c 0~752 f jis pt100 0~600 c 0~1112 f -199.9~600.0 c -199.9~999.9 f -199.9~400.0 c -199.9~752.0 f -199.9~200.0 c -199.9~392.0 f 0~200 c 0~392 f 0~400 c 0~752 f din pt100 0~600 c 0~1112 f -199.9~600.0 c -199.9~999.9 f -199.9~400.0 c -199.9~752.0 f -199.9~200.0 c -199.9~392.0 f 0~200 c 0~392 f 0~400 c 0~752 f jis pt50 0~600 c 0~1112 f * the default of input code is ?dp3? for the model of rtd input type. (dc10x0x r -xxx-xxx-x) configuration 8/05 dc1010/1020/1030/1040 product manual 39 table 4-7 linear inputs code signal input type range 0 - 50mv 0-20ma, 0-1v, 0-5v, 0- 10v -1999~9999 10 - 50mv 4-20ma, 1-5v, 2-10v -1999~9999 *the default of input code is ?an5? (4- 20ma) for the model of linear input type. (dc10x0x l -xxx-xxx-x) * do not change the input type without t echnical assistance because it requires some hardware changes on the input board in order to select a certain linear input type. configuration 40 dc1010/1020/1030/1040 product manual 8/05 programmer (optional) 8/05 dc1010/1020/1030/1040 product manual 41 5 programmer (optional) 5.1 overview 5.1.1 introduction the program function of DC1000 has 2 program patterns, and each program has max. 8 segments. the programs can be linked for a continuous 16 segments. the term ?programming? is used here to identify the process for selecting and entering the individual ramp and soak segment data needed to generate the required setpoint versus time profile (also called a program). a segment is a ramp or soak function whic h together make up a setpoint program. setpoint ramp/soak programming lets you confi gure 8 ramp and 8 soak segments to be stored for use as one program or several small programs. you designate the end segment to determine where the program is to stop. each segment can be defined as a period of ?ramp? or ?soak? status. 5.2 programmer terminologies program: a pattern which consists of some segments segment: a ramp segment or a soak segment ramp: a segment with changing sp soak: a status with fixed sp 5.3 operating key functions table 5-1 key functions key function description start start a program, ?pro? led to be flickered during the running operation. wait suspend the running program. ?pro? led will be turned on. + set jump skip a current segment. + set reset stop the program running. ?pro? led will be turned off 5.4 program functions 5.4.1 program running alarm ald1 = 17 programmer (optional) 42 dc1010/1020/1030/1040 product manual 8/05 alarm operation: during the program running, alarm 1 will become actuated 5.4.2 segment completion alarm ald1 (alarm code for alarm 1)= 07 (segment end alarm) al1 (alarm condition)= 2 (?2? means segment no.) when segment 2 ends, al1 will act. alt1 (alarm time) = 00.10 alarm operation example: once segment 2 is completed, alarm 1 will become actuated and will be on for 10 seconds 5.4.3 end function the DC1000 does not have an end segment , so that the program will complete all the segments if segments are defined. if the program procedure is less than 8 segments, set the ?out? of next segment to 0, then the program running will be ended right after the previous segment is completed. otherwise, it will proceed for 8 or 16 segments 5.4.4 linking function the program function of DC1000 has 2 program patterns, and each program has a maximum of 8 segments. you can link these two patterns to obtain a program of 16 segments (ptn = 0) ptn =1 proceed pattern 1-contains 8 segments. ptn =2 proceed pattern 2-contains 8 segments. ptn =0 linking proceed pattern 1 and 2 - total 16 segments.* (*please configure ptn1 and ptn2 first, and then set ptn to 0 ? see table 5-3 program configuration prompts) 5.4.5 wait function refer to ?wait? in table 4-2 for setting. wait = 0 no wait wait = others program holds on wait state until pv > (sv ? wait setting) example: pv = 80 sv_1 = 100 wait = 2 when pv runs to 100 at segment 1, the pr ogram will hold until the pv > 98, then the program will run to segment 2. continued programmer (optional) 8/05 dc1010/1020/1030/1040 product manual 43 5.4 program functions (continued) 5.4.6 other functions these other functions [program repeat, powe r failure option, and program start from pv] are set through the sets function (refer to table 4-4 functions of sets). table 5-2 associated program functions set function remarks 8.1 0 = no program repeat 1 = program repeats when set 8.1 = 1, the program will repeat from beginning to end. 8.2 0 = no power failure option 1 = with power failure option when set 8.2 = 1, if power is lost before the ?target? setpoint is reached, upon power recovery, the controller powers up with setpoint = current pv value and it automatically ?restarts? from setpont = current pv value up to the original ?target? setpoint. 8.3 0 = program starts from 0 1 = program starts from pv when set 8.3 = 1, the setpoint is set to the current pv value and the program then starts from this value. the program will be more energy efficient, and also decrease the time needed to achieve the desired setpoint value. the remaining time left to reach the setpoint value will be shown in the parameter ?timr? (see table 5-3 program configuration prompts). the time of countdown in this instance is related to the pv value, not the segment setting. programmer (optional) 44 dc1010/1020/1030/1040 product manual 8/05 5.5 program configuration prompts 5.5.1 overview the prompts to configure the programs will appear after the operation mode prompts. see table 3-3. also see table 5-2 fo r associated program functions. 5.5.2 configuration table 5-3 program c onfiguration prompts displays parameter description start from operation mode ? see table 3-3 set set program pattern range: 0-2 ptn =1 proceed pattern 1-contains 8 segments. ptn =2 proceed pattern 2-contains 8 segments. ptn =0 linking proceed pattern 1 and 2 - total 16 segments. (please set ptn1 and ptn2 at first, and then set ptn to 0) set program segment display lower display = pattern# D segment# example shown: pattern 1 D segment 1 range: pattern(1,2,0) D segment(1~8) set program timer display range: 99hrs:59min refer to table 4-4 functions of sets to set the units of the timer: set 9.2 = 0 the unit of timer is hour:minute set 9.2 = 1 the unit of timer is minutes:seconds set setpoint for segment 1 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 1 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 1 range: 0 to 100% if out = 0, program will end programmer (optional) 8/05 dc1010/1020/1030/1040 product manual 45 displays parameter description set setpoint for segment 2 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 2 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 2 range: 0 to 100% if out = 0, program will end set setpoint for segment 3 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 3 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 3 range: 0 to 100% if out = 0, program will end set setpoint for segment 4 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 4 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 4 range: 0 to 100% if out = 0, program will end set setpoint for segment 5 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 5 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time programmer (optional) 46 dc1010/1020/1030/1040 product manual 8/05 displays parameter description set output limit for segment 5 range: 0 to 100% if out = 0, program will end set setpoint for segment 6 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 6 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 6 range: 0 to 100% if out = 0, program will end set setpoint for segment 7 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 7 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 7 range: 0 to 100% if out = 0, program will end set setpoint for segment 8 range: lspl (lower setpoint limit) to uspl (upper setpoint limit) see table 4-2 for limit settings set time setting for segment 8 range: 0-99 hrs:59 minutes ramp segment* = changing setpoint time soak segment** = fixed setpoint time set output limit for segment 8 range: 0 to 100% if out = 0, program will end back to ?operation? mode ? see table 3-3 *a ramp segment is the time it will take to change the setpoint to the next setpoint value in the program. ** a soak segment is a combination of soak setpoint (value) and a soak duration (time). programmer (optional) 8/05 dc1010/1020/1030/1040 product manual 47 5.5.3 program example profile segment number setpoint values time settings 11012141617 20 50 90 sp time 11012141617 20 50 90 11012141617 20 50 90 sp time 1 2 3 4 5 6 7 8 sp 1 = 20 sp 2 = 50 sp 3 = 50 sp 4 = 90 sp 5 = 90 sp 6 = 20 sp 7 = 0 t 1 = 00:01 t 2 = 09:00 t 3 = 00:02 t 4 = 00:02 t 5 = 00:02 t 6 = 00:01 t 7 = 00:00 press the key to start the program. figure 5-1 program example error codes 48 dc1010/1020/1030/1040 product manual 8/05 6 error codes 6.1 overview introduction instrument performance can be adversely affected by installation and application problems as well as by hardware problems. we recommend that you investigate the problems in the following order: table 6-1 error codes error code description solution open the circuit of ?input 1? (sensor) check the wiring (note !) a/d convert failure service call required (note !) cold junction compensation failure service call required open the circuit of ?input 2? (sensor) check the wiring excess of pv over upper limit (input 1) shortage of pv under lower limt (input1) excess of pv over upper limit (input2) shortage of pv under lower limt (input2) - check sensor wiring& input code - adjust the range of indication memory (ram) failure service call required interface failure check wiring of input auto tuninig failure check wiring of output note 1: if one of these messages appear in the upper display of the controller, please check the points as described in the solution column or call for techincal service. 8/05 dc1010/1020/1030/1040 product manual 49 7 index a absolute value alarm overview .......................... 32 alarm 1.................................................................. 20 alarm 2.................................................................. 20 alarm 3.................................................................. 20 alarm code for alarm 1........................................ 26 alarm code for alarm 2........................................ 26 alarm code for alarm 3........................................ 27 alarm function selections .................................... 29 alarm functions .................................................... 23 alarms configuration ............................................ 29 associated program functions .............................. 43 auto tuning .................................................... 20, 21 auto tuning offset ............................................... 24 auxiliary output.............................................. 27, 36 b baud rate .............................................................. 28 blocking ................................................................ 29 c ce conformity (europe) ......................................... 2 changing modes.................................................... 20 changing parameter value.................................... 20 communication id number .................................. 28 configuration......................................................... 24 configuration 1 mode ........................................... 24 configuration 2 mode ........................................... 26 control algorithms.................................................. 1 control process...................................................... 28 control types ........................................................ 21 cycle of control output ........................................ 25 d dead-band time ................................................... 24 decimal point ........................................................ 26 derivative time............................................... 24, 25 deviation alarm overview ................................... 30 dimensions .............................................................. 8 display status........................................................ 35 displays, leds, and keys..................................... 18 e electrical cons iderations....................................... 11 end function........................................................ 42 error codes............................................................ 48 f frequency .............................................................. 28 functions of sets ................................................. 35 fuzzy overshoot suppression ............................... 22 g gap ........................................................................ 25 h hysteresis .............................................................. 25 hysteresis for alarms ............................................. 27 i,j input 1.................................................................... 26 input 2.................................................................... 26 input codes............................................................ 37 installation ............................................................... 3 integral value .................................................. 24, 25 k key functions........................................................ 20 l linear inputs.......................................................... 39 linking function ................................................... 42 lock................................................................. 25, 34 lower limit of aux. output .................................. 27 lower limit of linear input.................................. 26 lower limit of linear output ................................. 27 m,n main control (out 1)........................................... 24 main control (out1)............................................ 27 mains power supply.............................................. 11 manual operation.................................................. 21 mode access ......................................................... 19 mode change in structions..................................... 19 model dc1010 dimensions .................................... 8 model dc1010 wiring.......................................... 13 model dc1020 dimensions .................................... 8 model dc1020, dc1025 wiring .......................... 14 model dc1030 dimensions .................................... 9 model dc1030 wiring.......................................... 15 model dc1040 dimensions .................................... 9 model dc1040 wiring.......................................... 16 model number interpretation.................................. 6 motor time............................................................ 27 mounting ................................................................. 8 mounting procedure .............................................. 10 o on/off control.................................................... 21 operating key functions....................................... 41 operation ............................................................... 17 operation mode............................................... 20, 28 operation mode prompts ...................................... 20 operator interface overview ................................. 17 output limit .......................................................... 20 output limit for segment...................................... 44 overview ................................................................. 1 50 dc1010/1020/1030/1040 product manual 8/05 p,q parameter display set (hide or display) .............. 35 physical considerations........................................... 8 pid control ........................................................... 21 power failure option ............................................ 43 pre-installation information..................................... 3 program alarm ...................................................... 33 program configuration prompts............................ 44 program example .................................................. 47 program functions................................................. 42 program pattern ..................................................... 44 program repeat ..................................................... 43 program repeats.................................................... 43 program run alarm............................................. 33 program running alarm ....................................... 42 program segment display ..................................... 44 program start from pv .......................................... 43 program starts from pv ......................................... 43 program timer display ........................................... 44 programmer ........................................................... 36 programmer (optional).......................................... 41 programmer terminologies ................................... 41 proportional band............................................ 24, 25 pv compensation.................................................. 28 pv display ............................................................ 20 r ramp segment....................................................... 46 rtd inputs ............................................................ 38 s segment completion alarm .................................. 42 segment end alarm............................................... 33 set point ................................................................ 22 setpoint for segment ............................................. 44 setpoint limit........................................................ 26 soak segment ........................................................ 46 soft filter............................................................... 28 sp compensation................................................... 28 sp display ............................................................. 20 specifications .......................................................... 4 system alarm ........................................................ 33 system error alarm............................................... 33 t terminal connections............................................ 12 thermocouple inputs............................................. 37 three position step control .................................. 27 time set for alarm 1 ............................................. 26 time set for alarm 2 ............................................. 27 time set for alarm 3 ............................................. 27 time setting for segment...................................... 44 timer alarm .......................................................... 33 types of absolute value alarms .......................... 32 types of devia tion alarms.................................... 30 u,v upper limit of aux. output................................... 27 upper limit of linear input .................................. 26 w,x,y,z wait function .................................................. 28, 42 wiring.................................................................... 11 wiring diagrams ................................................... 12 industrial measurement and control honeywell korea 191 hangangro 2ga, yongsangu seoul, korea 51-52-25-113 rev. 1 0805 printed in korea |
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